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Heat up poultry barn sanitation

A propane-powered flame unit kills bacteria, pathogens and fungi in field trials.

Kevin Schulz, Editor

April 20, 2022

2 Min Read
Flame Engineering using heaqt to sanitize poultry barn
FIRE UP: Turning up the heat on poultry barn pathogens appears to be effective in stopping the spread, as this sanitizer from Flame Engineering uses six torches to kill bacteria, viruses and fungi. Courtesy of Flame Engineering

Pathogens are the bane of existence these days for poultry farmers. As of early April, nearly 25 million birds in 25 states have been affected by the most recent U.S. outbreak of highly pathogenic avian influenza, with more commercial and backyard flocks testing positive nearly every day.

Across the Great Plains and Midwest states, commercial flocks of chickens and turkeys, as well as backyard flocks, have all been confirmed as positive for the virus, along with numerous reports of HPAI in wild waterfowl.

This situation makes sanitation of poultry barns and facilities, as well as biosecurity measures, more important than ever.

Propane potential

While chemicals are normally relied upon to sanitize poultry barns, Michael Newland, director of agriculture business development at the Propane Education and Research Council (PERC), explains how propane provides poultry producers with an efficient defense against pathogens in their barns.

Newland says available propane technology provides some true firepower to help rid barns of pathogens that can deter the health of the flock. Through equipment such as the Red Dragon Poultry House Flame Sanitizer from Flame Engineering, for instance, propane offers another option, especially to those averse to using chemicals or those in organic poultry production.

“We're shooting open flame underneath a metal hood to sanitize the chicken litter or the bare floor” of the barn, Newland says.

He says the Red Dragon unit connects to a tractor’s three-point hitch and has six propane torches located under an enclosed steel hood that directs the 1,400-degree F heat to the floor or litter. The torches are supplied by a 120-gallon propane tank.

In addition to sanitizing the barn floor and poultry litter, the intense heat kills pathogens, reduces ammonia levels and controls harmful diseases that can affect bird weight and vitality. In trials, these units show 99% effectiveness, Newland says.

Resisting resistance

Another concern whenever using chemical disinfectants is the chance that bacteria, viruses or fungi will build a resistance — a concern that does not exist when using propane heat, Newland says.

“Once the heat dissipates, there is no more residue,” he says. “There are no lingering effects.”

Documentation on the Red Dragon website states that field testing shows fuel consumption was about 25 gallons of propane to flame a 40-foot-by-500-foot poultry barn as the tractor traveled at 1-2 mph.

Newland admits that the Red Dragon pull-type unit will not be able to access all areas of the barn, but recommends hand-held torch units to reach those areas, obviously while practicing extreme caution. So not only can propane be used to heat poultry barns to desired temperatures, but Newland and PERC also urge producers to consider other pathogen-fighting benefits that propane-powered sanitizing equipment could offer, with its ability to kill pathogens that may lead to unhealthy flocks.

Learn more about the Red Dragon propane sanitizer at flameengineering.com.

About the Author(s)

Kevin Schulz

Editor, The Farmer

Kevin Schulz joined The Farmer as editor in January of 2023, after spending two years as senior staff writer for Dakota Farmer and Nebraska Farmer magazines. Prior to joining these two magazines, he spent six years in a similar capacity with National Hog Farmer. Prior to joining National Hog Farmer, Schulz spent a long career as the editor of The Land magazine, an agricultural-rural life publication based in Mankato, Minn.

During his tenure at The Land, the publication grew from covering 55 Minnesota counties to encompassing the entire state, as well as 30 counties in northern Iowa. Covering all facets of Minnesota and Iowa agriculture, Schulz was able to stay close to his roots as a southern Minnesota farm boy raised on a corn, soybean and hog finishing farm.

One particular area where he stayed close to his roots is working with the FFA organization.

Covering the FFA programs stayed near and dear to his heart, and he has been recognized for such coverage over the years. He has received the Minnesota FFA Communicator of the Year award, was honored with the Minnesota Honorary FFA Degree in 2014 and inducted into the Minnesota FFA Hall of Fame in 2018.

Schulz attended South Dakota State University, majoring in agricultural journalism. He was also a member of Alpha Gamma Rho fraternity and now belongs to its alumni organization.

His family continues to live on a southern Minnesota farm near where he grew up. He and his wife, Carol, have raised two daughters: Kristi, a 2014 University of Minnesota graduate who is married to Eric Van Otterloo and teaches at Mankato (Minn.) East High School, and Haley, a 2018 graduate of University of Wisconsin-River Falls. She is married to John Peake and teaches in Hayward, Wis. 

When not covering the agriculture industry on behalf of The Farmer's readers, Schulz enjoys spending time traveling with family, making it a quest to reach all 50 states — 47 so far — and three countries. He also enjoys reading, music, photography, playing basketball, and enjoying nature and campfires with friends and family.

[email protected]

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