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Cutting silage: Timing and safety

Harvesting at the right moisture content and correctly packing and storing silage makes for better quality feed.

Don McCabe, Nebraska Farmer Editor

August 7, 2024

4 Min Read
Cutting silage
CUT IT RIGHT: Producers need to make sure moisture content is correct and that every precaution is taken to pack and store silage as safely as possible, according to experts at the Silage for Beef conference held recently in Nebraska. Edwin Remsberg/Getty Images

It’s an age-old question: When’s the right time to cut silage?

Corn silage is an important feedstuff for both feedlots and dairies. About 63 million acres are cut annually, with a big chunk of that in dairy states such as Wisconsin and California. About 280,000 acres are planted and harvested every year in Nebraska, producing about 4.76 million tons.

Harvest timing of this important feed component was the focus for silage and beef nutrition researchers this summer when they presented findings at a Silage for Beef conference held at the University of Nebraska Research Extension and Education Center near Mead, summarizing studies from Nebraska and other states.

The conference was sponsored by UNL, Iowa State University and Lallemand Animal Nutrition.

Galen Erickson, a Nebraska Extension beef specialist, said studies generally show the optimum dry matter content to be 37% to 38% and moisture content at 62% to 63% at cutting. But achieving those numbers is difficult to measure in the field. “Better tools to do so are needed,” Erickson said.

Harvest time

Kernel milk layer has been used as a predictor of harvest time for silage since the corn plant changes in dry matter relative to black layer. “For bunkers, a kernel milk line of one-half to two-thirds results in 65% to 72% moisture,” Erickson said.

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He said in bags, two-thirds black layer equates to 60% to 65% moisture.

Silage pits normally become slightly wetter when filled, Erickson said, and if you have your silage cut by a custom operator, you’re at the mercy of the operator’s schedule.

Duarte Diaz, an associate professor at the University of Arizona and an animal nutritionist, discussed silage packing and how it affects fermentation and quality. “Good silage management is essential to reduce mycotoxins,” he said.

Diaz recommended choosing fungal disease-resistant varieties and harvesting at the proper stage of maturity and moisture. He said it’s critical to fill the silo or bunker fast, pack tight and cover well.

Other factors can affect silage quality, including neglecting to repair holes in bags, if that’s your method of storage, and not placing enough weight on the cover in bunkers.

Renato Schmidt, who heads up technical services for forage products at Lallemand, also addressed silage pile management. “The presence of air within the forage mass is a primary factor that negatively affects the ensiling process,” he said.

19 tips for silage safety

Silage cutting can be considered one of the most dangerous jobs on the farm, so Lallemand offers several recommendations regarding staying safe in the silage operation.

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These safety tips for bunker silos or piles are offered by Lallemand and the late Keith Bolsen, a professor of cattle nutrition at Kansas State University who was widely known as an expert in silage management and farm safety.

  1. Don’t allow people to approach the feed-out face.

  2. Never stand closer to the silage face than three times its height.

  3. Never work near a bunker silo alone.

  4. Bunker silos and drive-over piles should not be filled higher than the unloading equipment is able to reach.

  5. Do not carry the bucket any higher than necessary to help keep the tractor’s center of gravity low when using front-end loaders to move forage to the bunker silo or pile.

  6. Raise the truck’s body only when the vehicle is on a firm surface. Trucks can become less stable as the bed is raised.

  7. Don’t use large rectangular or round baled hay or straw bales for temporary bunker silo walls.

  8. Don’t fill bunker silos higher than the top of the bunker silo wall.

  9. Don’t fill higher than unloading equipment can safely reach.

  10. Access to or near a bunker silo during filling should be limited to essential personnel only.

  11. Be careful when removing plastic or oxygen-barrier film, tire sidewalls or gravel bags near the edge of the feed-out face.

  12. Don’t remove surface-spoiled silage from bunkers and piles that have been filled to an unsafe height.

  13. Use proper unloading techniques, which include shaving silage down the feed-out face.

  14. Never dig the bucket into the bottom of the silage. That can cause an overhang of silage.

  15. Never drive the unloader parallel to and in close proximity of the feed-out face in an over-filled bunker or silo.

  16. Take your samples from a front-end loader after moving to a safe distance from the feed-out face.

  17. Never ride in a front-end loader.

  18. Never park vehicles or equipment near the feed-out face.

  19. Post a warning sign around the perimeter of the bunker silo or drive-over pile.

About the Author

Don McCabe

Nebraska Farmer Editor

Growing up on a farm near Newcastle, Neb., Don McCabe was always interested in agriculture. After a four-year stint in the U.S. Navy, he earned his journalism degree from the University of Nebraska. He joined the staff at Nebraska Farmer in 1977, first as a writer and eventually serving for many years as the publication's editor. McCabe is now retired in Lincoln, but still contributes regularly to Nebraska Farmer as a freelance writer. 

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